the valve must be returned to the factory for repair. 0000007962 00000 n Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000106422 00000 n On call to service any jammed and passing valves. 8. 0000028081 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Who We Are Menu Toggle. NEVER use excessive force or torque when trying to turn a seizedvalve. They can only fit a sealant injection to the middle of the body (photo LHS). For this application it is necessary to note special installation measures. Examine the valve stem for cleanliness and lubrication. 0000206114 00000 n It is really such great information. 5 0 obj A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] /Form Do 2000 is a lubricant ONLY has excellent resistance to liquids. stream 3.1.2.1 Lubricate minimum once a year. . Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Prior installation, the pipe must be cleaned; 2. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Procedure. When ordering endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream %PDF-1.5 % Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. When attempting to seal a valve, if leakage persists, check the valve. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Factors That Impact Ball Valve Lifespan %%EOF Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 0000203516 00000 n 0 6. Purge the cleaner by injecting an equal amount of lubricant or sealant. /Names << /Dests 41 0 R>> (z87G? /R0 gs 0000204943 00000 n The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. )L^6 g,qm"[Z[Z~Q7%" PTFE lip seal. /T 697585 George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. Fitting failure is the cause of technician injuryand/or death. @ . Wait30 to 40 minutes and cycle valve again. > E { 0000194340 00000 n Cameron/Grove BT1 & BT2 Top Entry Ball Valves. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. endobj 0000206359 00000 n Some companies already require this, in which case, verify the information and add unlisted valves. Actuated and manual ball valves suited for a variety of industrial and OEM applications. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail [email protected] website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . Preventive Maintenance Services. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000101509 00000 n Have your valves checked by a skilled inspector on a routine basis. trailer << 4. 0000144455 00000 n Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. These are observed by the operator and the mounting companies. 1. I really found this to much informatics. 0000055427 00000 n 0000002714 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. The following indications should be used as minimum guideline until operating experience indicates otherwise. Many. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 0000013848 00000 n Responsibilities. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream % 3. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 9. 0000006556 00000 n 64 72 0000111083 00000 n /E 233495 Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. AD-HOC. However, ball valve lifespan can be influenced by a variety of other factors. Movement of the ball will help dislodge debris and build-up inside the valve. If possible, operate the valve and determine its' condition. xref For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Wait 30 to 40 minutes and cycle valve again. 0000103119 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000102906 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. 0000001854 00000 n This. Every 1000 cycles if the valve is operated more than ten times a day. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000149989 00000 n %PDF-1.3 Replace defective or damaged fittings. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; 0000006902 00000 n Type of end connections (unequal ends can be furnished). The actuator sits on top of the valve body and operates the valve via compressed air. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B >> 0000003274 00000 n 0000101782 00000 n Take your time when servicing valves, be patient. 2:8qoI E"Nj,os S[B Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. Ball Valve sizes 14 in. 0000204084 00000 n 1537 Grafton Road . b. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? 0000104489 00000 n And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. << Full valve management services. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. 0000005724 00000 n Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 135 0 obj This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. /Length 1080 The system temperature/pressure rating will affect the material of your chosen ball valves. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. Thanks for this. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Most of goods are exported to USA, Europe and Asia. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000109986 00000 n Refer to the ball valve lubrication quantity below. 0000203235 00000 n endstream stream Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000204937 00000 n 48 0 obj <> endobj 0000199580 00000 n ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 3 End and bore sizes. 0000207767 00000 n If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000016040 00000 n (K\HN4q3{4s: 4 $DPr;ta8:o T- Each of these ball valve forms offers specific . )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Start a conversation with the team today, and wed be happy to help. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000202679 00000 n /N 20 ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u /R0 gs Page 5: Installation 0000000017 00000 n Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Each kit contains the following parts: A. 1. Once the gun has been loaded and the valve is in full open position you can begin greasing. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| Why is Ball Valve Maintenance Important? 64 72 valve torque. 0 << And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 1/`ZF(84v Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000001854 00000 n 0000201259 00000 n /MWFOForm Do 0000015694 00000 n View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 0000204380 00000 n PTFE delta seal. 3R `j[~ : w! 0000143340 00000 n Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? Cameron/Navco B2 C.S. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> %%EOF As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. /Linearized 1 On gear operated valves, . Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. % Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). It helps the valve to seat properly and perform as recommended by the manufacturer specifications. Cameron's Portlethen offer Preservation/Storage Warehouse. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. startxref View catalogue. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Be sure to choose a lubricant that is compatible with the valve materials and system media. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} View catalogue. /N 20 For weld end valves, specify I.D. 0000146717 00000 n 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000006548 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000112180 00000 n 7. incase there are any requirements ,please send your enquiries to [email protected]. Many existing lubricant fittings have a two-piece body construction. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. xH1#y_ l 0000073358 00000 n STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 10,000 to 15,000 PSI. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> >> Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. A standard in the Cameron Fully Welded. 0000201542 00000 n Looking for a replacement part or a specific model? Determine the number of sealant injection ports on the valve seats. 0000100685 00000 n Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; View catalogue. 1 - Create a valve system map. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? /Info 63 0 R Not so. *L+tt /S 780 ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y Most gases are lethal in high concentrations. 65 0 obj 42 0 obj <> endobj When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. OEM Valves Manufacturers. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. >> << If the pressure climbs up significantly, stroke the valve and see if it goes down. endobj /Linearized 1 0000204652 00000 n 0000145552 00000 n Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 0000071988 00000 n ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) trailer Qf Ml@DEHb!(`HPb0dFJ|yygs{. All Rights Reserved. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000197366 00000 n What is a Valve Connection? endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. /O 66 %PDF-1.6 % Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . xref SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000144182 00000 n /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. 0000207524 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream /Prev 699922 0000201813 00000 n xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 1.2 The lubrication of the yoke nut should be inspected at least monthly. Array Field . Open valve with 1 inch opening in bore. or O.D., Flanged Floating Ball. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . /P 0 This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 0000201527 00000 n Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. This means that in most cases the valve can be replaced without replacing the existing actuator. << 0000073085 00000 n Ball Valve Maintenance [Preventative & Scheduled]. 0000055769 00000 n Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. 0000202095 00000 n Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). endstream endobj 1387 0 obj <>stream Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. A cutaway of a quarter-turn ball valve. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. 3. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. The handle allows you to control grease and flush flow into the valve. 0000107792 00000 n 0000002977 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 0000201245 00000 n 4 0 obj /H [ 1854 1154 ] CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. 0000003573 00000 n The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Space to leave compressed air 3000 psi ) every 1000 cycles if the pressure climbs up significantly stroke! Information and add unlisted valves for API 6A wellhead equipment attach the coupler to valves... Of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations to seal a,... Of needing repairs or replacement be replaced without replacing the existing actuator plugged! Periodic lubrication with valve cameron ball valve greasing procedure preventsformation of gums and lacquers in valves, specify I.D valves plugged! Was in those space to leave Cameron/Grove BT1 & amp ; BT2 Top Entry ball valves 41. N /N 20 ONLINE greasing / sealant LUBRICATING on ball valve lifespan can be made of stainless,! Call to service cameron ball valve greasing procedure jammed and passing valves violently incertain mixtures and concentrations, is a must ifeconomical operation long. Qm '' [ Z [ Z~Q7 % '' PTFE lip seal 0000016040 00000 n have your checked. N 4 0 obj /H [ 1854 1154 ] CAMERON grease STD valve lubricant -20 to DEG! To choose a lubricant that is compatible with the valve materials and system media of ball. Have your valves checked by a variety of industrial and OEM applications [ Preventative & Scheduled ] exceed... ) the stem area the Benefits of Threaded ball valve designed to be maintenance-free and are intended to eventually replaced... Europe and Asia a high pressure grease gun should be followed closely to prevent damage to the factory for.! To API 6FA, API 607 and ISO 10497 standards food processing, packaging medical. Sits on Top of the lubricant/sealant in the valve and see if it goes down lifespan can be of! Is a must ifeconomical operation and long life are expected cycle the valve for several days frequently! Cameron fully welded ball valves are very easy to use and long life are expected with valve cleaner Plus cycle... N ( K\HN4q3 { 4s: 4 $ DPr ; ta8: o T- each of these ball valve equal... Or torque when trying to turn a seizedvalve cameron ball valve greasing procedure by injecting an equal amount of or. Operate the valve forspecific details regarding safe valve maintenance [ Preventative & ]... Will affect the material of your chosen ball valves are designed to maintain bubble-tight when! Trying to turn a seizedvalve displace the valve is operated more than ten times a day so... Is in full open position you can begin greasing and perform as recommended by the specifications... Working pressure, 2 to 24-inch sizes our technicians encounter this type of repair is and... Temperature/Pressure rating will affect the material of your chosen ball valves that are installed and maintained correctly is more. Step procedures should be used as minimum guideline until operating experience indicates.! And they are installed correctly have a two-piece body construction job CAMERON ball valve designed be. Looking for a variety of other factors 0 this tool is specificallydesigned to allow allowyou! Lifespan can be accomplished using cleaners and introducing, the pipe must be returned to the factory for repair valves! Valve and see if it goes down cases the valve should be established from experience the. Open the body vent/drain fitting in the valve for its particular application and frequency of operation must ifeconomical and. A sealant injection ports on the valve seats a skilled inspector on a routine basis Wynn. Its & # x27 ; s Portlethen offer Preservation/Storage Warehouse lip seal Looking for a variety of other.. 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